1. Model: WJ300-2800-2
2. Speed: 300m/Min
3. Standard: GB
4. Certification: ISO9001, CE
Features:
Fully Automatic Wet End Dry End Corrugators
20mins change flutes, multi flute productions
Auto Splicer connect with PMS, change orders without stop
Auto tension, glue thickness, temperatue, moisture control
Fit: Already buy dry end corrugation machines from other companies, High end corrugated cardboard production line
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Model
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WJS300-2800-2 5ply Wet End Dry End Corrugators
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Speed
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300m/min
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Width
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2800mm (other options: 1400-3300mm)
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Production Volume
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~700,000sq.m/day (two shift or 16 hours) ~160Tons
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Flute type
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A, B, C, E flutes ( 2 Quick Cassette type single facers, 20 mins change flute)
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Size(L*W*H)
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71m*9m*5.4m
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Steam consumption
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2500kg/h(1.1-1.2Mpa) Energy saving
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Power supply
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~800KW ,~380Vac, 50HZ, 3 phases 4 wires
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Pre-heater
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Half Circle (high effective heating type)
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Correction device
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Automatic
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Double Facer
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Press shoes(16 groups)
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Steam system
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With
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Air Compressor
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With
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Display Board
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With
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Auto-centralized
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With
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Auto-Splicer
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With
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PMS SYSTEM
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Option
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Spray system
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Option
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Surface Color
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Option
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ERP System
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Option
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Roll Paper logistic system
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Option
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Connection with Dry End
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Support different brands, support Siemens PLC Profibus connection
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Deliver day
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120 days
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Installation
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By supplier
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Warranty
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1 year
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Product Show:
Details of the design:
New system:
This production line adopts our company's latest Industry 4.0 BECKHOFF control system, which replaces the traditional control of more than ten distributed PLCs with two high-performance controllers. One is used for control and the other is used for data backup. Its biggest advantage is that it can achieve efficient centralized processing of information. Compared with traditional PLC control, it is like a computer controlling more than ten machines at the same time, compare to manually control more than ten machines. Refined data feedback processing and centralized processing, efficient and timely processing of feedback information from different devices, improving the automation control of the production line, reducing reliance on the experience of operators, and achieving foolproof operation. Simultaneously reducing losses caused by human factors and quality issues in cardboard production, achieving efficient and high-quality cardboard output.
This system also integrates the PMS production management system of WEST RIVER, achieving precise automation adjustment for different types of paper, cardboard, corrugated flutes, production speeds, and other situations. It manages and produces statistics for different customers and orders, and combines different orders to achieve efficient production.
This system adopts both fiber optic data communication in the wet and dry sections and fiber optic communication in the ring network, which can prevent interference in the long production line caused by traditional PLC analog communication, even in dry conditions such as deserts. The system comes with a regular maintenance function, which regularly reminds operators to maintain and perform equipment maintenance. In the future, with the accumulation of big data, we can also upgrade like Windows, just like upgrading from Windows 10 to Windows 11.
At the same time, it is equipped with a remote maintenance system, and our engineers in China can also monitor the operation of each device in real time through this control system.
CE Standard:
This production line adopts our company's brand new European version design and appearance, as well as the European CE mechanical and electrical control safety standards. CE's electrical control cabinet and aviation plug are installed and debugged quickly at the customer's site.
Specific design of each machine:
For customers who require over 600 orders per day, we have equipped them with two of our company's most advanced 5-minute fast roll changing single facer corrugated machines. Compared to other cassette models on the market, it takes at least 15 minutes to remove the corrugated roller from the inside and replace it with a new corrugated roller After replacing it, total takes about 30 minutes to preheat and start the machine.
WEST RIVER fast change single facer can achieve True 5-minute corrugated roller replacement, adopting a fully hydraulic control integrated dual station design. Before replacement, another pair of corrugated roller can be preheated in advance, and the replacement operation can be completed in just 5 minutes through hydraulic control, greatly improving production efficiency in multiple order states. At the same time, the customer adopted a dual slitter and cut off machines design, which was controlled by the PMS system and combined with the WEST RIVER BECKHOFF control system to achieve rapid order replacement of cadres, efficiently replacing 600-900 orders per day. At the same time, down stacker was adopted to reduce the use of manpower.
Summary:
Benefits and advantages.
WEST RIVER has won high recognition from customers for providing customized design solutions, new technologies, high-quality equipment, professional installation, and technical service teams. At the beginning, they used low-quality equipment from a fuli Company in Foshan, China, which caused many production and quality problems for their company. The WEST RIVER team renovated their old production line for them and won the high trust of customer through high-quality equipment and service. Therefore, they entrusted this latest project to WEST RIVER for design.
At the same time, the equipment independently developed by WEST RIVER firmly grasps the technology in its own hands, unlike other companies that purchase MRS from one company and hot cylinders from another....through a combination production line mode, with another company and another system, resulting in coordination between different devices only through outdated PLC control. Unlike WEST RIVER, which uses its self-developed BECKHOFF system to achieve efficient data flow and intelligent fine control, different manufacturers also pose challenges for customers' future after-sales service and technology.
If you need to consult the corrugated cardboard production line, please feel free to contact us. Our team will provide detailed technique consultation and free design solutions for your study and reference.
Layout for our customer
Our profession engineers are able to design the complete factory layout according to your requirements.
Finish products
Our equipment help you to produce high-quality cardboard and carton.
In the past couple of decades we have always insisted on high quality, our products are exported to more than 30 countries.
WestRiver Packaging Machinery was founded in 1954. The first semi-automatic single facer of China was born at our factory in 1978. It was the prelude of corrugated packaging industry.
Our engineers are available to service overseas
We attend to the trade fairs all over the world
You are always welcome to visit our factory
We adhere to the "quality first, reputation first" business purposes, and continuously forgeahead.
FAQs
1Q: Are you the manufacturer?
A: Yes, we are the professional manufacturer.
2Q: Where are your factory located in ?
A: Our factory located in Zhaoqing city, Guangdong, China
3Q: Where is the nearest airport of factory ?
A: The nearest airport is Guangzhou Baiyun International airport. It take 1.5 hours from Guangzhou to Zhaoqing factory by car. We are glad to pick you up at the airport.
4Q: What is your business process?
A: Talk about requirements, confirm details, sign a sales contract, pay for deposit, arrange production, test machines, buyer pay for the balance payment, arrange shipment.
5Q: How to control machine quality ?
A: All material are environmental protection,non-pollution
We have professional technicists to supervising to production
Our professional department to examine about every production process
6Q:What can you do if the machine broken?
A: The warranty period is 1 year. If the broken parts can't repair, we can send the new parts to replace the broken parts for free, but you need to pay the freight. After warranty period, we can negotiate to the problems, and we supply the technical support for the whole life of the equipment.
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